Quick Recipe Version (TL;DR)
Quick Ingredients
- 1 1/3 lb (600 g) 80/20 ground chuck
- 8 slices thick-cut bacon
- 4 slices American cheese
- 4 slices pepper jack cheese
- 2 large sesame seed hamburger buns
- 4 tbsp mayonnaise
- 2 tsp kosher salt, 1 tsp black pepper
- 1 tsp onion powder (optional)
- 1 tsp smoked paprika or 1/2 tsp liquid smoke (optional)
- 1 tbsp butter or neutral oil (for buns)
Do This
- 1) Heat oven to 400°F (204°C). Bake bacon on a foil-lined sheet 14–18 minutes until crisp; drain on paper towels.
- 2) Divide beef into 4 equal portions (about 5.3 oz/150 g each). Shape 3/4-inch-thick patties; make a shallow 1-inch center dimple. Chill 10 minutes.
- 3) Preheat a grill to 450–500°F (232–260°C) or a cast-iron skillet over medium-high until just smoking. Season patties with salt, pepper, and optional spices.
- 4) Grill or sear patties 4–5 minutes per side to 160°F (71°C) internal. In the last minute, top two patties with American, two with pepper jack; cover to melt.
- 5) Split buns, brush with butter or oil, and toast cut-sides 30–60 seconds until golden.
- 6) Spread 1 tbsp mayo on each bun half. Stack: bottom bun, American-topped patty, 2 bacon slices, pepper-jack-topped patty, 2 bacon slices, top bun.
Why You’ll Love This Recipe
- True charbroiled flavor with juicy, double-thick patties and melty cheese.
- Simple, backyard-friendly method with grill or stovetop options.
- Crisp, oven-baked bacon stays flat for picture-perfect stacking.
- A rewarding, over-the-top burger that tastes like a restaurant favorite.
Grocery List
- Produce: Optional: thin-sliced white onion, dill pickle chips
- Dairy: American cheese slices, pepper jack slices, unsalted butter
- Pantry: 80/20 ground chuck, thick-cut bacon, sesame seed buns, mayonnaise, kosher salt, black pepper, onion powder, smoked paprika or liquid smoke
Full Ingredients
Patties
- 1 1/3 lb (600 g) ground chuck, 80/20
- 2 tsp kosher salt
- 1 tsp freshly ground black pepper
- 1 tsp onion powder (optional)
- 1 tsp smoked paprika or 1/2 tsp liquid smoke (optional)
Bacon
- 8 slices thick-cut bacon
Buns and Assembly
- 2 large sesame seed hamburger buns (4.5–5 inches diameter)
- 1 tbsp unsalted butter or neutral oil (for toasting buns)
- 4 slices American cheese
- 4 slices pepper jack cheese
- 4 tbsp mayonnaise
- Optional: dill pickle chips, thin-sliced white onion, shredded lettuce

Step-by-Step Instructions
Step 1: Bake bacon so it stays flat and crisp
Heat the oven to 400°F (204°C). Line a rimmed sheet pan with foil and place a wire rack on top. Lay bacon in a single layer and bake 14–18 minutes, until deeply browned and crisp. Transfer to paper towels to drain and keep warm.
Step 2: Portion and shape the thick patties
Divide the ground chuck into 4 equal portions (about 5.3 oz/150 g each). Gently shape into 3/4-inch-thick rounds about 4.5 inches wide. Press a shallow 1-inch dimple in the center of each patty to prevent doming. Refrigerate for 10 minutes to firm up while you heat the grill or pan.
Step 3: Preheat for a charbroiled sear
For grill: Preheat to 450–500°F (232–260°C), brushing grates clean and oiling lightly. For stovetop: Heat a cast-iron skillet over medium-high until it just starts to smoke; lightly oil the surface. Mix the salt, pepper, and optional onion powder and smoked paprika; season both sides of each patty right before cooking.
Step 4: Cook the patties and melt the cheese
Grill or sear the patties 4–5 minutes on the first side. If using a grill, rotate each patty 90 degrees after 2 minutes for crosshatch marks. Flip and cook another 3–5 minutes until the center reaches 160°F (71°C) for food safety. In the last minute, top two patties with American cheese and two with pepper jack; cover the grill or tent a lid over the skillet to melt.
Step 5: Toast the sesame buns
Split buns and brush cut sides with butter or oil. Toast cut-side down on the grill or in the skillet 30–60 seconds until golden at the edges and fragrant.
Step 6: Build the towering stack
Spread 1 tablespoon mayonnaise on both the top and bottom bun. Layer in order: bottom bun, American-topped patty, 2 bacon slices, pepper-jack-topped patty, 2 bacon slices. Add optional pickles or onion if desired. Cap with the top bun.
Step 7: Rest briefly and serve hot
Let the burger rest 2 minutes to settle the juices. If needed, secure with a skewer. Serve immediately with fries or a crisp salad.
Pro Tips
- Use 80/20 ground chuck for the best balance of juiciness and beefy flavor.
- Do not overwork the meat; gentle shaping keeps the texture tender.
- Dimple the centers so thick patties cook evenly without bulging.
- For extra smoky notes without a grill, add 1/2 teaspoon liquid smoke to the seasoning or use a preheated broiler with the rack in the upper third.
- Steam to melt: cover the patties during the last minute of cooking so the cheese drapes luxuriously.
Variations
- BBQ Monster: Brush patties with your favorite BBQ sauce during the last 2 minutes; swap American for smoked cheddar and add a ring of grilled onion.
- Spicy Monster: Use pepper jack on both patties, add pickled jalapeños, and stir 1 tsp chipotle puree into the mayonnaise.
- Skillet-Only: Cook over medium-high in cast iron; after searing, reduce heat to medium, cover, and cook to temp for a smoky, indoor-friendly version.
Storage & Make-Ahead
Bacon can be cooked up to 4 days ahead; refrigerate and re-crisp at 350°F (177°C) for 5–7 minutes. Patties can be shaped up to 24 hours in advance (refrigerate, layered with parchment). Freeze raw patties up to 3 months; cook from frozen over medium heat, about 6–7 minutes per side, to 160°F (71°C). Leftover cooked patties keep 3 days refrigerated; reheat covered in a 300°F (149°C) oven for 10–12 minutes or in a covered skillet with a splash of water. Buns freeze well for 1 month; toast from frozen.
Nutrition (per serving)
Approximate for one finished burger: 1,550–1,650 calories; 85–95 g protein; 35–45 g carbohydrates; 100–110 g fat; 2,200–2,600 mg sodium. Values will vary with specific brands and bun size.

