Quick Recipe Version (TL;DR)
Quick Ingredients
- 1/2 cup mayonnaise
- 2 tbsp finely minced chipotle in adobo + 1 tbsp adobo sauce
- 1 tbsp chili-garlic sauce (sambal oelek or sriracha)
- 1 tsp lime juice, 1 tsp honey, 1/4 tsp garlic powder, 1/4 tsp onion powder, pinch salt
- 1 lb 80/20 ground beef
- 1 tsp kosher salt, 1/2 tsp black pepper, 1/2 tsp smoked paprika
- 8 slices thick-cut bacon
- 4 slices pepper jack cheese
- 4 burger buns (brioche or sesame), 1 tbsp butter
- 4 crisp lettuce leaves, 8 slices ripe tomato
- 1 tsp neutral oil (for the pan)
Do This
- 1) Stir mayo, chipotle, adobo, chili-garlic sauce, lime, honey, garlic/onion powder, and salt; chill.
- 2) Cook bacon in a skillet over medium heat until crispy, 8–10 minutes; drain.
- 3) Form 4 patties (4 oz each), 1/2-inch thick; make a thumb dimple in the center. Season all over.
- 4) Heat a cast-iron skillet with 1 tsp oil over medium-high 2–3 minutes; sear patties 2–3 minutes per side to 160°F.
- 5) Add pepper jack during the last minute and cover to melt.
- 6) Butter cut sides of buns; toast in the pan until golden, 30–60 seconds.
- 7) Assemble: sauce both buns, lettuce, tomato, cheesy patty, 2 bacon slices; cap, press, and serve.
Why You’ll Love This Recipe
- Layers of smoky heat from chipotle, adobo, and chili-garlic sauce balanced with lime and honey.
- High-heat sear for a juicy patty with a diner-style crust.
- Crunchy bacon, cool lettuce, and ripe tomato for perfect texture contrast.
- Easy weeknight timing: ready in about 30 minutes, skillet or grill-friendly.
Grocery List
- Produce: Lettuce (iceberg or romaine), ripe tomatoes, 1 lime
- Dairy: Pepper jack cheese, butter (for toasting)
- Pantry: 80/20 ground beef, thick-cut bacon, burger buns, mayonnaise, canned chipotle in adobo, chili-garlic sauce or sriracha, smoked paprika, garlic powder, onion powder, honey, kosher salt, black pepper, neutral oil
Full Ingredients
Flame Sauce (Spicy Mayo–Chili)
- 1/2 cup mayonnaise
- 2 tbsp finely minced chipotle chiles in adobo
- 1 tbsp adobo sauce (from the can)
- 1 tbsp chili-garlic sauce (sambal oelek or sriracha)
- 1 tsp fresh lime juice
- 1 tsp honey
- 1/4 tsp garlic powder
- 1/4 tsp onion powder
- Pinch kosher salt
Patties
- 1 lb ground beef (80/20)
- 1 tsp kosher salt
- 1/2 tsp freshly ground black pepper
- 1/2 tsp smoked paprika
- 1 tsp neutral oil (for the skillet)
Buns & Toppings
- 8 slices thick-cut bacon
- 4 slices pepper jack cheese
- 4 burger buns (brioche or sesame)
- 1 tbsp unsalted butter, softened
- 4 crisp lettuce leaves (iceberg or romaine hearts)
- 8 slices ripe tomato

Step-by-Step Instructions
Step 1: Mix the flame sauce
In a small bowl, whisk together the mayonnaise, minced chipotle, adobo sauce, chili-garlic sauce, lime juice, honey, garlic powder, onion powder, and a pinch of salt until smooth and orange-red. Taste and adjust heat by adding more chili-garlic sauce for extra kick or more mayo to mellow. Cover and refrigerate while you cook to let the flavors bloom.
Step 2: Cook the bacon until shatter-crisp
Add bacon to a large skillet and place over medium heat. Cook, turning occasionally, until deeply browned and crisp, 8–10 minutes. Transfer to a paper towel–lined plate. Tip: For hands-off bacon, bake at 400°F on a rack over a sheet pan for 14–18 minutes.
Step 3: Form and season the patties
Divide the beef into 4 equal portions (4 oz each). Gently form into 1/2-inch-thick rounds, just barely pressing so the meat stays loose. Make a shallow thumb dimple (about 1 inch wide) in the center of each to prevent doming. Season both sides with kosher salt, black pepper, and smoked paprika.
Step 4: Sear for a smoky crust
Heat a cast-iron skillet over medium-high heat with 1 tsp neutral oil until shimmering, 2–3 minutes. Add the patties and sear without moving until a deep brown crust forms, 2–3 minutes. Flip and cook another 2–3 minutes, or until the thickest part hits 160°F for ground beef. Reduce heat slightly if the pan smokes heavily.
Step 5: Melt the pepper jack and toast the buns
Top each patty with a slice of pepper jack during the last minute of cooking. Cover with a lid or invert a metal bowl over the burgers to steam-melt the cheese. Transfer patties to a plate to rest 2 minutes. Butter the cut sides of the buns and toast cut-side down in the hot skillet until golden, 30–60 seconds.
Step 6: Build the Flamethrower burgers
Spread 1–2 tbsp flame sauce on the bottom bun and a thin layer on the top bun. Stack in this order: lettuce, tomato, cheesy patty, 2 bacon slices. Cap with the sauced top bun and press gently to settle.
Step 7: Serve hot and adjust the heat
Serve immediately while the cheese is molten and the bun is toasty. For more heat, add an extra drizzle of sauce or a pinch of smoked paprika over the cheese before closing the burger.
Pro Tips
- Use 80/20 beef for the best balance of juiciness and crust.
- Do not overwork the meat—light handling keeps patties tender.
- Preheat cast iron well; high heat equals better browning and smoky flavor.
- Keep lettuce and tomato chilled until assembly for maximum crunch against the heat.
- Make the sauce at least 15 minutes ahead for a smoother, more integrated flavor.
Variations
- Grilled Version: Preheat grill to 450–500°F; grill patties 2–3 minutes per side, melt cheese, toast buns on the grates.
- Double Down: Use two 3-oz patties stacked with cheese in between for a diner-style double.
- Lighter Swap: Substitute turkey (cook to 165°F) or a plant-based patty and use light mayo in the sauce.
Storage & Make-Ahead
The flame sauce keeps 7 days refrigerated in a sealed container. Cooked bacon can be made 3 days ahead and rewarmed in a 350°F oven for 5–7 minutes. Formed raw patties can be wrapped and refrigerated up to 24 hours before cooking. Cooked patties keep 3 days in the fridge; reheat gently in a covered skillet over medium-low heat with a splash of water. Assemble burgers just before serving to keep buns from softening.
Nutrition (per serving)
Approximate per burger with bun, cheese, bacon, and 2 tbsp sauce: 880 calories; 52 g fat; 45 g carbohydrates; 49 g protein; 1,450 mg sodium. Values vary by bun, bacon, and sauce amounts.

